Product Overview
The SINNA GAS Marine Membrane Nitrogen Generator is a high-performance onboard nitrogen generation system engineered for marine and offshore environments. Utilizing advanced hollow-fiber membrane separation technology, the system continuously produces nitrogen from compressed air, providing a safe, reliable, and cost-effective alternative to nitrogen cylinders and liquid nitrogen supply.
Designed for cargo tank inerting, tank blanketing, pipeline preservation, purging, pressure transfer, and fire prevention applications, the system delivers stable nitrogen purity while minimizing maintenance and operating costs. Its compact footprint, corrosion-resistant construction, and fully automatic operation make it ideal for installation on tankers, LNG carriers, chemical vessels, offshore platforms, FPSOs, and other marine facilities.
With years of experience in nitrogen generation technology, SINNA GAS provides customized marine nitrogen solutions tailored to vessel specifications, operational requirements, and classification society standards.
Key Features
Continuous Onboard Nitrogen Supply: Generate nitrogen anytime and anywhere without dependence on external gas deliveries.
Compact Marine Design: Space-saving skid-mounted configuration suitable for vessels with limited installation space.
Low Operating Cost: Eliminates recurring expenses associated with nitrogen cylinders and liquid nitrogen logistics.
Marine-Grade Reliability: Designed to withstand vibration, humidity, salt-laden air, and harsh offshore operating conditions.
Fully Automatic Operation: PLC-based control system with automatic monitoring, alarm management, and safety protection.
Adjustable Nitrogen Purity: Flexible nitrogen purity levels available to meet various marine applications.
Low Maintenance Requirements: Membrane modules contain no moving parts, ensuring long service life and minimal maintenance.
Fast Start-Up: Nitrogen production begins within minutes after system startup.
How Marine Membrane Nitrogen Generation Works
The system utilizes selective gas permeation technology to separate nitrogen from compressed air.
Compressed air first passes through multiple filtration stages where oil, moisture, dust, and contaminants are removed. The purified air then enters high-performance membrane modules.
Within the membrane fibers, oxygen, water vapor, and carbon dioxide permeate through the membrane walls more rapidly than nitrogen. As these gases are removed, nitrogen becomes concentrated and exits the membrane module as the product gas.
The resulting nitrogen is delivered directly to the vessel's nitrogen distribution network for immediate use.
This process is continuous, efficient, and highly reliable, making membrane technology an ideal solution for marine applications.
Typical Marine Applications
Cargo Tank Inerting: Maintain low oxygen concentration levels inside cargo tanks to reduce explosion and fire risks.
Tank Blanketing: Protect stored products from oxidation, contamination, and moisture intrusion.
Pipeline Preservation: Prevent internal corrosion during shutdown, maintenance, and transportation periods.
LNG and LPG Carrier Operations: Support purging, drying, and inerting procedures.
Offshore Platforms and FPSOs: Provide nitrogen for maintenance, preservation, and process safety applications.
Chemical Tankers: Protect sensitive cargoes and maintain product quality throughout transportation.
Fire Prevention Systems: Create oxygen-deficient environments to reduce combustion hazards.
Equipment Preservation: Protect machinery, process vessels, and pipelines from corrosion and moisture damage.
Technical Specifications
|
Parameter |
Specification |
|
Nitrogen Capacity |
10 – 5,000 Nm³/h |
|
Nitrogen Purity |
95% – 99.5% |
|
Outlet Pressure |
5 – 13 bar(g) |
|
Air Supply Pressure |
7 – 13 bar(g) |
|
Dew Point |
Up to -70°C (Optional) |
|
Ambient Temperature |
0°C to 50°C |
|
Control System |
PLC + HMI |
|
Power Supply |
220V / 380V / 440V |
|
Installation Type |
Skid Mounted |
|
Noise Level |
<75 dB(A) |
|
Protection Class |
IP54 / IP65 Optional |
|
Membrane Service Life |
Up to 10 Years |
Customized specifications are available upon request.
Performance Advantages
Lower Lifecycle Cost: Compared with traditional nitrogen cylinders and liquid nitrogen supply, onsite nitrogen generation significantly reduces operating expenses by eliminating transportation, storage, and replenishment costs.
High System Availability: With no moving parts inside the membrane modules, the system achieves excellent operational reliability and availability exceeding 99% under recommended operating conditions.
Long Service Life: High-quality membrane modules are designed for long-term continuous operation, typically providing 8–10 years of service life.
Safe and Environmentally Friendly: The system generates nitrogen directly from ambient air without chemicals, cryogenic liquids, or hazardous consumables.
Standard System Configuration
A complete SINNA GAS Marine Membrane Nitrogen Generator typically includes:
- Air Filtration Package
- Coalescing Filters
- Activated Carbon Filter
- Membrane Separation Modules
- Nitrogen Buffer Tank
- Nitrogen Purity Analyzer
- Pressure Regulation System
- PLC Control Cabinet
- Safety Protection Devices
- Instrumentation Package
Optional configurations such as nitrogen boosters, remote monitoring systems, redundant membrane banks, and explosion-proof designs are also available.
Why Choose SINNA GAS?
Specialized Nitrogen Generation Expertise
SINNA GAS focuses on nitrogen generation technology and gas separation solutions for marine, offshore, and industrial applications.
Customized Engineering Solutions
Every nitrogen generator is designed according to:
- Vessel type
- Nitrogen consumption
- Required purity
- Operating pressure
- Available installation space
- Classification society requirements
Global Export Experience
We support shipyards, marine contractors, EPC companies, vessel operators, and offshore engineering firms worldwide.
Complete Technical Support
From project consultation and system design to commissioning and after-sales service, our engineering team provides comprehensive support throughout the project lifecycle.
Marine Nitrogen Generator Selection Guide
Selecting the correct nitrogen generation system requires careful evaluation of several operating parameters:
Required Nitrogen Flow Rate
Determine the maximum nitrogen consumption of the application.
Required Nitrogen Purity
Different applications require different purity levels, typically ranging from 95% to 99.5%.
Operating Pressure
The required nitrogen delivery pressure directly influences system configuration.
Application Type
- Common applications include:
- Cargo Tank Inerting
- Tank Blanketing
- Pipeline Purging
- Equipment Preservation
- Fire Prevention
Classification Requirements
Projects may require compliance with standards from ABS, DNV, BV, LR, CCS, or other marine classification societies.
SINNA GAS engineers can assist customers in selecting the most suitable system configuration for their specific project.
Certifications & Compliance
Marine membrane nitrogen generators can be supplied in accordance with:
ISO 9001 Quality Management System
CE Requirements
ASME Standards
IEC Standards
ABS Requirements
DNV Requirements
BV Requirements
LR Requirements
CCS Requirements
NK Requirements
Certification packages can be customized according to project specifications.
Frequently Asked Questions
Q: What nitrogen purity can the system achieve?
A: SINNA GAS Marine Membrane Nitrogen Generators can provide nitrogen purity ranging from 95% to 99.5%, depending on flow rate and application requirements.
Q: Is the system suitable for offshore environments?
A: Yes. The system is specifically designed for marine and offshore conditions, including high humidity, vibration, and salt-laden air environments.
Q: How much maintenance is required?
A: Routine maintenance mainly involves filter replacement, system inspection, and instrument calibration. Membrane modules require minimal maintenance due to the absence of moving parts.
Q: Can the generator be installed on existing vessels?
A: Yes. Both retrofit projects and new-build vessel installations can be supported by SINNA GAS engineering teams.
Q: How long do membrane modules last?
A: Under normal operating conditions, membrane modules typically provide 8–10 years of reliable service.
Q: Can the system be customized for specific vessel requirements?
A: Absolutely. SINNA GAS provides fully customized solutions based on nitrogen demand, purity requirements, operating pressure, vessel layout, and classification standards.
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