Product Introduction
The Compressed Natural Gas (CNG) Plant is an integrated system designed for natural gas treatment, compression, storage, and distribution.

Key Technical Data
|
Parameter |
Specification |
|
Plant Capacity |
5,000–500,000 Nm³/day |
|
Feed Gas Pressure |
0.1–1.0 MPa |
|
Operating Pressure |
20–25 MPaG |
|
Methane Purity |
CH₄ ≥95% (Vol.) |
|
Water Content |
<10 ppm |
|
Hydrogen Sulfide (H₂S) |
<20 mg/Nm³ |
|
Carbon Dioxide (CO₂) |
Project-specific |
|
Nitrogen (N₂) |
Project-specific |
|
Compressor Type |
Multi-stage Reciprocating Compressor or Screw Compressor |
|
Compression Stage Pressure |
4–6 MPa per Stage |
|
Storage Type |
High-Pressure Cylinders or Storage Tanks |
|
Storage Pressure |
20–25 MPa |
|
Refueling Time |
3–5 Minutes per Vehicle |
|
Control System |
PLC or DCS-Based Automatic Control |
|
Safety Protection |
Pressure Relief Valves, Safety Valves, Pressure Gauges |
|
Storage Vessel Design Life |
≥20 Years |
|
Average MTBF |
>8,000 Hours |
|
Energy Saving |
5–8% Lower Energy Consumption than Conventional Designs |
|
Carbon Emission Reduction |
Approximately 20–30% Lower than Gasoline or Diesel |
|
Ambient Temperature |
Customized According to Project Location |
|
Installation Type |
Skid-Mounted or Modular Design |
|
Operation Mode |
Continuous Automatic Operation |
Working Principle
Raw Natural Gas
│
▼
Filter Separator (Liquid & solid removal)
│
▼
Gas Purification (Desulfurization & Dehydration Units)
│
▼
Multi-Stage Compression (with Intercooling between stages)
│
▼
High-Pressure CNG Storage (Cylinders / Cascades)
│
▼
CNG Distribution Terminal
├─ Vehicle Fueling Dispensers
└─ Industrial Gas Supply Interface
Key Features
- Modular plant layout integrating gas treatment, compression, storage, and dispensing sections.
- Multi-stage compressor package mounted on a welded structural base frame.
- Intercooler system installed between compression stages.
- PLC or DCS-based control system with centralized operation and monitoring functions.
- Instrumentation package for continuous pressure, temperature, and equipment status monitoring.
- Automatic shutdown logic configured for abnormal operating conditions.
- Pressure relief devices installed throughout critical high-pressure sections.
- High-pressure piping fabricated under qualified welding procedures.
- Expandable plant architecture allowing future capacity expansion
Typical Applications
- CNG fueling stations
- Industrial fuel gas supply
- Distributed energy and urban peak shaving systems
- Temporary or mobile gas supply projects
- Industrial parks and commercial facilities
Engineering and Design
Engineering design focuses on:
- Compressor stage configuration
- Intercooler arrangement
- Gas treatment integration
- Pressure management
- Energy consumption optimization
- System operating stability
- Future expansion requirements
Quality Assurance and Safety
- ISO9001 Quality Management System
- ISO14001 Environmental Management System
- ASME BPVC Section VIII compliance for pressure vessels
- Third-party inspection of critical components
- Certified welding procedures with ultrasonic (UT) and penetrant (PT) testing
- 72-hour continuous performance testing before delivery
- Compressor systems with overload protection and real-time temperature monitoring
- Storage vessels designed for ≥20 years service life
Operation and Maintenance
- Scheduled compressor oil replacement and filter cleaning
- Instrument calibration and pressure system inspections
- 24/7 technical support, initial response within 8 hours
- Remote troubleshooting for operational adjustments within 24 hours
- Field service support domestically within 48 hours and internationally within 72 hours
FAQ
Q: What is the methane purity of the produced CNG?
A: Methane content is not less than 95% by volume.
Q: What operating pressure does the plant use?
A: The system operates at 20–25 MPa, including compression, storage, and dispensing sections.
Q: Can the plant supply both vehicle fueling stations and industrial users?
A: Yes. The distribution system can be configured for vehicle fueling, industrial gas supply, or both.
Q: What compressor types are available?
A: Multi-stage reciprocating compressors and screw compressors are available depending on project requirements.
Q: What capacity range is available?
A: Standard plant capacities range from 5,000 Nm³/day to 500,000 Nm³/day.
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